Cost: NA
About These Ratings
Difficulty: NA Danger 0: (NA) Utility: This column is of historical interest only.

------------------------

Two New Methods of Grinding and Polishing Mirrors

---------------------

by Albert G. Ingalls
June, 1928

---------------------

THIS month we shall devote most of our space to an interesting letter from Mr. Vard B. Wallace, a chemist, Box 874, Long Beach, California, and wind up with a brief description of two newly discovered methods of grinding and polishing mirrors. Mr. Wallace's communication follows:

"Editor Amateur Telescope Dept.:

"At the time the articles on telescope making first appeared in the SCIENTIFIC AMERICAN, I was teaching machine shop and physics in the Industrial College of Guatemala City, Central America. I sent to you for the book, 'Amateur Telescope Making,' and obtained two six-inch glass disks, some abrasives and rouge. I went through the book carefully several times before commencing work, translating most of it into Spanish for the benefit of the boys in my physics class. The work of grinding and polishing was done in an adobe house with walls 18 inches thick. This proved ideal for the job as the temperature change did not usually exceed five degrees in the 24 hours.


Mr. Wallace and his telescope

"It was impossible to obtain pitch in Guatemala, so resin was used. Instead of adding turpentine to bring the lap to the right consistency, we found it necessary to boil the strained resin a few minutes to make it harden properly. About a dozen laps were made before a good one was obtained. The polishing went much better than we anticipated and there was no trouble from scratches. The shadow testing was difficult, but a week's squinting along the razor edge gave us enough experience to interpret correctly the shades in terms of curves. The mirror w as finally 'brought to a uniform sphere and then parabolized to a little more than half the conventional correction.

"Then came the silvering. It cost us nearly five dollars in chemicals to learn that the book meant EXACTLY what- it said about avoiding an excess of ammonia. After that the six-inch mirror, as well as several small flats, were silvered.

"Altogether, the instrument was very satisfactory for a first attempt and greatly stimulated the boys' interest in the heavens. Since that time I have made another six-inch mirror and two ten-inch mirrors.


Mr. Wallace's telescope set up

"The first ten-inch mirror was made for and with the help of Dr. J A. MacKnight, Director of the American Academy of Guatemala City. This is the instrument shown in the picture. The tube is built up of half-inch mahogany strips bound at the ends with cast aluminum hoops. The cell is of the same material and is double, with four leveling screws. The mounting was cast and machined in the school shop and is arranged to be placed on a concrete column. In the picture it is shown on a temporary support for the first trial as it came out of the shop."

THE newly discovered methods of grinding and polishing we adverted to at the start are: (1) The so-called "Biron" method invented by Mr. C. H. Biron. a member of the amateur fraternity who lives in Pittsfield, Massachusetts. Mr. Biron's clear elevation drawing is virtually self-explanatory. The curve produced is not a paraboloid but a catenary. (2) A method brilliantly conceived by the Tel. Ed. while eating a typical New York commuter's swallow-and-run breakfast. In this method a hot waffle is employed for the lap and the polishing agent, which is retained in the ready-made indentations in the lap, is Vermont maple syrup (we used this out of loyalty to Vermont where amateur telescope making took its recent rebirth, and we are loyal to our origins if nothing else).


The new Biron method of grinding

The second method has been given only preliminary trial as yet but it was found that by cleverly combining Method 1 with Method 0, and replacing the left-hand cat with a Pomeranian poodle of substantially equal mass, it was possible to turn out a completely parabolized mirror in less, even than the two or three hours required where Mr. A. W. Everest's new honeycomb foundation lap, recently described, is used.

As we go to press research is being directed toward making the new method virtually automatic so that the amateur may leave it running and retire, awaking in the morning to find the completed mirror ready to run off under its own power. Thus far, some difficulty has been experienced in bringing the alternations of the cat and dog into proper phase, and practical suggestions are solicited. -The Tel. Ed.

 

Suppliers and Organizations

Sky Publishing is the world's premier source of authoritative information for astronomy enthusiasts. Its flagship publication, Sky & Telescope magazine, has been published monthly since 1941 and is distributed worldwide. Sky also produces SkyWatch, an annual guide to stargazing and space exploration, plus an extensive line of astronomy books, star atlases, observing guides, posters, globes, and related products. Visit Sky Publishing's Web site at www.skyandtelescope.com

Sky Publishing Corporation
49 Bay State Road
Cambridge, MA 02138, USA
Phone: 800-253-0245 (U.S./Can.), +1 617-864-7360 (Int'l.)
Fax: +1 617-864-6117
E-mail: skytel@skypub.com

The Society for Amateur Scientists (SAS) is a nonprofit research and educational organization dedicated to helping people enrich their lives by following their passion to take part in scientific adventures of all kinds.

The Society for Amateur Scientists
5600 Post Road, #114-341
East Greenwich, RI 02818
Phone: 1-401-823-7800

Internet: http://www.sas.org/



At Surplus Shed, you'll find optical components such as lenses, prisms, mirrors, beamsplitters, achromats, optical flats, lens and mirror blanks, and unique optical pieces. In addition, there are borescopes, boresights, microscopes, telescopes, aerial cameras, filters, electronic test equipment, and other optical and electronic stuff. All available at a fraction of the original cost.

SURPLUS SHED
407 U.S. Route 222
Blandon, PA 19510 USA
Phone/fax : 610-926-9226
Phone/fax toll free: 877-7SURPLUS (877-778-7758)
E-Mail: surplushed@aol.com
Web Site: http://www.SurplusShed.com